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Forging ahead with innovation

25/05/2023 09:26 AM
ITMA 2023, the world’s largest international textile machinery exhibition, will be held at the Fiera Milano Rho exhibition centre, Milan, Italy from 8 June to 14 June 2023. CHTC Fong’s Group will present the Group’s latest dyeing and finishing equipment and intelligent dyeing and finishing solutions at Hall H18, Booth B106 with a total area of 700 m2.


With the belief of "Confidence, Synergy, Change, Accomplishment", CHTC Fong’s has penetrated into the market to understand the needs of customers and realise the changes in the market development. We will proudly launch the latest research and development achievements at this Exhibition to facilitate the development of the dyeing and finishing industry towards green manufacturing, environmental protection, carbon reduction and pollution reduction! The Group is going to display brands including Fong’s, THEN, Goller, Monforts Fong’s, Monforts and Xorella, and machines including FONG’S AIMWIN High Temperature Intelligent Package Dyeing Machine, THEN TSF High Temperature Dyeing Machine, GOLLER OXIDATOR MODUL Washing Unit for Woven & Knitted Fabric, MONFORTS FONG’S MONFONGS 888 TWINAIR and MONFORT Montex®Coat coating unit.
 

CHTC Fong’s Group will introduce our smart manufacturing and green innovation to global visitors, showcasing our latest research and development achievements and design and manufacturing concepts. In addition to physical display of our latest products, we will show CHTC Fong’s one-stop dyeing and finishing line at the booth through VR technology, allowing participants to have a comprehensive view of the pre-dyeing, dyeing and post-dyeing finishing of fabrics as well as the automated intelligent equipment of our dyeing plant. 


AIMWIN High Temperature Smart Package Dyeing Machine

 

Fong's new intelligent AI Package Dyeing Machine AIMWIN is equipped with the latest technology of CHTC Fong's Group: IFD (Intelligent Fluid Dynamics) system. This system has advanced technologies such as High-Efficiency Control, Health Index, Auto-Pilot, etc., which can bring a totally new technology experience to our customers.

AIMWIN has a wide range of commonality, such as the interchangeable carrier with the company's flagship product ALLWIN. This has a significant effect on improving the dyeing quality, shortening the dyeing process time, and reducing energy consumption. The major advantages are:

1.       Apply IFD (Intelligent Fluid Dynamic) control technology to realize AI control, self-learning and autonomous judgment of operation parameters ability.

2.       Real-time monitoring of water, electricity, and steam consumption

3.       Reduced processing time, electricity, steam consumption and enhance productivity.

4.       Enhance dyeing quality.

5.       Auto-Pilot realizes auto-guided operation.

6.       The mobile phone Apps assists the supervisor of the dyeing factory to remotely oversee the operation status, alarm and monitor the operation of multiple machines.

7.       The Health Index of the dyeing machine can improve the success rate of the dyeing and reduce the chance of equipment downtime and maintenance.

8.       Simplified piping network and electrical wiring for easy maintenance.

 

THEN SMARTFLOW

– Hydraulic High Temperature Dyeing Machine

 

With the long experience and expertise of THEN in the range of hydraulic Jet Dyeing machines THEN SMARTFLOW is designed to achieve the lowest possible energy and water consumption rates available on the market for jet dyeing.

THEN SMARTFLOW was launched in 2019 and has since been perfected with significant improvements that are sure to attract interest from our customers and prospective customers.

Characteristics and Features of the machine:

-        Programmable variable chamber capacity in terms of weight and fabric

-        20% less floor space/ up to 6 chambers

-        Lowest liquor ratio and water consumption in jet-dyeing starting with 1:3,3 depending on fabric and weight

-        Smart fabric loading system without loading rope

-        Optimized plaiting with circular plaiter

-        Round shape nozzles

-        Time saving bath preparation unit with various functions:

-        - Bath preparation/Filling

-        - Dosing function for dyes and chemicals

-        - Salt dissolving function

Advantages of the machine:

-        The variable chamber capacity allowing extremely flexible processing

-        The newly designed nozzles and reel-less fabric transport provide

even fabric treatment

-        Lowest tension due to short distance between package and nozzle

-        Up to 30% less power consumption

-        automated nozzle gap adjustment

-        automated plaiting system

-        automated variable chamber adjustment

-        versatile rinsing functions for shortest efficient rinsing

 

GOLLER OXIDATOR MODUL

Goller is committed to continuous research and development of new machines for utility saving and sustainable production in the textile industry. After years of studying the running behavior of different fabrics during open-width wet processes, the technical design team has been re-engineering all washing compartments since 2016.

The new series “MODUL” uses a modular design that gives high flexibility for interchanging the function of different modular within a washer. Our customers can convert their “MODUL” washer to another version according to the ever-changing new fabrics quality and washing requirement. This extends the life of the machine and increases the value of the machine investment. 

Goller launched the “SINTENSA MODUL” drum-type washer and the “EFFECTA MODUL” up-down-roller type washer successively since 2017. These washers were successfully applied in different wet processing machines, which not only improved the washing efficiency, but also solved various problems of fabric running in continuous wet processing equipment.

This year ITMA 2023, Goller will exhibit a new series of "OXIDATOR MODUL" washing compartment, it combines powerful spray washing and up-down rollers washing to achieve an excellent cleaning effect. According to the comparative test, the washing efficiency of this compartment is almost equivalent to two units of 19m cloth content up-down rollers conventional washer.

Major Features:

1.       Interchangeable modular design

2.       More fabric content than conventional drum washer

3.       Multi-power spraying with adjustable angle

4.       High circulation of water for excellent washing efficiency

5.       Auto cleaning of squeezer and filter

6.       Auto tension control

7.       Suitable for all kinds of woven fabric

MONFONGS 888 TwinAir
Stenter Frame Range

MONFONGS 888 TwinAir (Monfongs new stenter) has been equipped with mechanism of "Thermat"; and the speed of air circulation motor will be reduced once the fabric is unpinned from the inlet track.

Ø  Thermat: 1 sensor arranged at the fabric outlet opening of the chamber, reduction of exhaust to avoid excess incoming cold air.

Ø  When the photo-electric sensor at inlet track detects no fabric for a period, the circulation fan and exhaust fan will run at low speed.

Twinair 888 features:

1. Qualitex 750 plus

2. Transparent lifting door of padder

3. Advanced squeezing roller for low pick-up

4. Transparent sliding door of operation platform

5. To set and display weft correction rollers positon on panel

6. Photoelectric unpinning protection

7. Cable tray and support

8. Change nozzle material

9. Burner protection cover

10. Relocation small electrical cabinet

11. Foot platform at outlet zone

12. Automatic & energy saving design - Thermat

13. Energy saving design

14. New machine color

15. Connection with customer central control system

16. Mobile apps

The coating sector is a steadily growing segment in the field of textile finishing. As leading manufacturer of textile finishing machines, Monforts is responding to this development with innovative one-stop complete solutions, in particular also in the field of technical textiles. Monforts is offering complete harmonised coating ranges from a single source for more profitability, flexibility and functionality in coating.

The Montex®Coat coating device can be used for single-sided application of finishing agents, such as for outdoor clothing and for functionalization of textiles in the home textiles sector, through to sophisticated lightweight construction using innovative, textile-based coated materials in the automotive and aerospace industries.

Monforts offers a wide range of different doctor blade systems -also in combination- to meet individual requirements:

      Air knife coating

      Roller knife coating

      Foam coating

      Screen printing

      Magnetic roller coating, direct and indirect
recommended for working widths over 240cm

In addition, Monforts offers the necessary technology with EX-proof ranges for solvent-based coatings and for high-temperature processes up to 320°C, such as for PTFE.

Application

      Overdyeing of Denim

      Double face coating

      Shower curtains

      Awnings

      Tents

      Canvas

      Medical drapes (Plaster)

      Pretreatment for digital printing

      Soil release coating
 


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